Integrated brine treatment upgrade

Technical facts

Industry
Salt production
Scope
Brine treatment upgrade
Product
Purified process brine
Capacity
600 → 780 m³/h
Process
Brine treatment • Filtration • Process optimisation
Result
Ca < 3.5 mg/l • Mg < 0.1 mg/l

Impact metrics

Treatment capacity
600 → 780 m³/h
Calcium concentration
< 3.5 mg/l
Magnesium concentration
< 0.1 mg/l
Stage 1 agitator power
20 → 40 kW
Filtration
Integrated back-pulse & CIP system
Operational impact
Higher efficiency and reduced operating costs

Case study

Titan Salt upgraded an existing brine treatment installation to increase production capacity, improve brine purity and optimize chemical consumption. By combining process engineering, equipment upgrades and advanced filtration, the system now delivers higher efficiency, lower operating costs and more consistent process performance.

The solution

The existing batch-operated brine treatment system had reached its performance limits. The client required higher treated brine capacity, significantly improved calcium and magnesium removal, and better process control without compromising operational reliability.

At the same time, chemical consumption and operating costs needed to be reduced while maintaining consistent product quality.

The result

The upgraded installation increased treated brine capacity from 600 to 780 m³/h while achieving calcium concentrations below 3.5 mg/l and magnesium concentrations below 0.1 mg/l. Process optimization also reduced chemical consumption, simplified operation and improved long-term reliability, resulting in lower operating costs and more stable plant performance.

The partnership

Titan Salt worked closely with the client’s operational team to analyse the existing process, identify improvement opportunities and implement the upgrade with minimal impact on production. By combining process expertise with practical engineering, the project delivered measurable performance improvements while extending the value of the existing installation.

Detail of a brine treatment system engineered by Titan Salt
Brine treatment tank during calcium and magnesium removal

Reliable performance starts with the right partner. If you are working on a challenging process or technical environment and value ownership and precision, we are ready to connect.